A brand asks us for 120 units of a new 25 litre laptop backpack. Our quote comes back at 18.60 USD per unit. At 1,000 units the same bag is 9.40. Read alone, that looks like a 98 percent penalty for ordering small. Almost all of the gap is 1,150 USD of setup work that has to be paid by somebody, and at 120 units it is paid 120 times over.
The Setup Costs That Do Not Care About Quantity
These are the lines a factory books before the first bulk bag exists, and none of them shrink because you ordered fewer.
Pattern making and size grading: 180 USD
Marker and cut file for our automated cutter: 60 USD
Clicking dies for foam panels, stiffeners and the laptop sleeve: 240 USD
Logo tooling, silicone emboss or heat transfer plate: 150 USD
Hangtag and carton print plates: 105 USD
First prototype plus one revision round: 250 USD
Line trial and first article approval: 120 USD
Exemplum mittendum ad te: 45 USD
Id est 1 150 USD. Distribue illud per ordinem et arithmetica est inexorabilis. Ad 120 unitates, addit 9,58 per sacculum. Ad 300 unitates, 3,83. Ad 500, 2,30. Ad 1 000, 1,15. Ad 3 000, 0,38. Adde pretium conversionis ad fabricandum sacculum, quod prope 9,00 est ad parvum volumen, et pretium 18,60 desinit videri arbitrarium.
Emptor nos olim rogavit num bis pro exemplari cogeremus. Non fecimus. Pretium exemplaris includit prototypum et cursum. Schema, formae et tabulae sunt res separatae quae cum programma manent, quare eas diluimus potius quam occultamus.
Ubi Curva Realiter Aplanatur
Reductiones pro volumine non sunt lineares, et suppeditatores qui pro singula duplicatio flatam reductionem 5 pro cento offerunt coniecturant.
50 ad 150 unitates: 1,7 ad 2,2 vicies pretium pro 1 000 unitatibus
150 ad 300 unitates: 1,35 ad 1,65 vicies
300 ad 800 unitates: 1,08 ad 1,30 vicies
800 ad 1 500 unitates: 1,00 ad 1,06 vicies
1 500 ad 3 000 unitates: 0,94 ad 0,97 vicies
Supra 3.000 unitates: 0.92 ad 0.93 vicibus, deinde planum
Articulus flexionis inter 300 et 500 situs est. Supra 800 curva prope horizontalis est, et ulteriores reditus ex gradu textilis, optimisatione cartonum et condicionibus pecuniariis potius quam ex quantitate oriuntur. Emptor qui a 3.000 ad 6.000 unitates progreditur pro alio uno per centum saepe variabile erratum negotiatur.
Sectio plana unum saltum abscondit. Circa 1.500 unitates textilis in rotulis integris emere magis expedit quam in partibus rotulorum, et pretium per metrum 4 ad 6 per centum cadere potest. Hoc effectus maior est quam quaelibet pars laboris ad eandem volumen, et est pars materialis sub veste voluminis.
Cur infra 300 unitates magis nocet quam calculi suggerunt
Numerus amortisationis est costa visibilis. Quattuor alii post eam latent.
Minimum fabric quantities are the absolute limit. Custom-dyed 1680D ballistic fabric has a dye-lot minimum of approximately 500 metres per colour. A 120-unit order consumes 98 metres. We still purchase the full lot, and 400 metres of that colour remain on our shelf as remnant—aging—until another customer orders it or we write off part of it. A 300-unit order consumes 246 metres, leaving a remnant half as large.
Zipper and hardware minimums operate similarly. YKK chain and slider colours are sold in fixed pack sizes, and each hardware plating run has its own minimum quantity. For a 120-unit order, we buy full packs but use only a fraction of their contents.
Changeover requires 45 to 70 minutes of halted production line time—each time the style changes. On a 1,000-unit run, this is negligible. On a 120-unit run, it represents a visible portion of total labour time.
Operator rhythm is real and quantifiable. On a 1,000-unit run, output on day four is 10 to 12 percent higher than on day one—for the same team working on the same style. On a 120-unit run, there is no day four.
Inspectionem prope constat per partem. Inspectionem AQL II pretium habet quod habet, sive pars 150 partes sive 1 500 partes sit; ergo pretium inspectionis per unitatem in minimo triplicare potest.
Conditiones solutionis sunt quintae et minus tractatae. Ordo de 120 unitatibus saepe solvitur 30 percentum deposito et 70 percentum ad expeditionem; nos autem emptionem textilis fere 45 dies inter utrumque sustinemus. In ordine de 1 000 unitatibus haec expositio multo tenuius diffunditur; ergo pretium finantiarium per sacculum cadit. Absolute parvum est, 0,10 usque ad 0,25 USD per unitatem, sed reale est et non mutabitur quia de minutis laboris disputas.

Quid cum ordinibus parvis faciamus, et quid recusamus
A 150 unitatibus pro novo stilo quotamus. Adicimus surcensum parvarum partium 8 usque ad 12 percentum; ad hanc quantitatem textilis non reservamus; et ordinem in linea flexibili, non in principalis lineae loco occupato, exsequimur.
The limitation is worth stating plainly. Below 100 units of a new style we usually decline, not because we cannot sew it, but because the setup and the fabric remnant make the true price higher than any buyer will accept, and a quote nobody accepts wastes both sides' week. Above 100 units we will always give a number.
Our suggestion to brands testing a design: order 150 units in one colourway rather than 150 units across three. Colour splits are what turn a workable small order into an expensive one, because each colour carries its own minimum.
Six Questions That Decide Your Real MOQ
Work through these before you negotiate on price.
What is the total setup cost, listed item by item, and which items recur on a reorder
What is the unit price at three quantities, not two
Is the fabric a stock colour or a custom dye lot, and what is its minimum
Are all zippers and hardware available at the quantity you are ordering
Is there a small-lot surcharge, and at what quantity does it disappear
Quod est minimum quantitatis ordinis repetiti, cum paternum et formae iam existant
Illud ultimum quaestio maxime ad planificationem pertinet. In ordine repetito stili approbati, praeparatio ad renovatum indicem et ad experimentum lineae redigitur, et nostrum minimum quantitatis ordinis repetiti ad circiter 200 unitates cadit. Marca quae crescere intendunt utramque numerum in prima citatione petere debent.
Nota de divisionibus colorum, quia plerumque dolorem causant. Tres vias colorum ad 150 unitates singulas tres lotos tingendi, tres fasciculos cremallerae colorum et tres parvas impressiones significat. Una via colorum ad 450 unitates unumquodque significat, et pretium per unitatem pro identico sacco 12 ad 18 percentum inferius esse potest. Multa quae emptores ut problemata parvorum ordinum experiuntur vere sunt problemata complexitatis.
Mitte quantitatem tuam et pretium tuum destinatum
Mitte nobis quantitatem tuam destinatam, pretium tuum FOB destinatum et diem initiationis tuae. Nos tibi pretium ad tuam quantitatem, pretium ad proximum gradum et enumerationem praeparationis mittimus, ut videas quae linea damnum facit.
Quanzhou Tianqin Bags Co., Ltd. fabricat sacchi da 17 annos, gestit programmis OEM e ODM pro emptores in plus de 50 nationes, et fundat su processus super taglio automatico, un conveyor pendente e lineas de assembly semi-automaticas. Le tempus pro samples es de 7–15 dies laborales, lo que significa que un test con 150 unitates pot esser in tu manu ante que un stagione fini.
Email [email protected] or visit www.tianqinbag.com et dic nos le quantitate que tu pote realiter compromittere. Nos citara illo honestemente, includente le suprataxa pro parvas quantitates, in loco de citar 120 unitates ad un pretio que nos deberea renegociar poste.
Nuntii Calidi